Product Features :
- High Precision Dual Plan Auto Balancing
- Double Capacity with Dual-station
- High Speed Milling, Low Cycle Time
- 4-Axis Simultaneous CNC Milling Machine
- Servo Control System
- Milling with Auto Deburring
- Industry 4.0 Upgrading
- Suitable for Metal Rotor
- Fast Troubleshoot by Auto Diagnosis
- Double-station, Double Capacity - Measure and mill at the same time to reduce the cycle time and double the production capacity.
- Data Exchange between Two Station - Auto scheduling reduces the non-efficient time and reaches the prime in production.
- Double-station, Double Capacity - Measure and mill at the same time to reduce the cycle time and double the production capacity.
- Ball screw and precise slide table designs improve the precision of positioning and milling.
- High precision dual plane horizontal balancing machine - Dramatically increase production capacity by getting dual plane unbalance at once.
- Milling two plane at one station – Increase productivity by reducing transport times.
- High precision unbalance measuring station - Replaceable double rolling bearing design makes loading and unloading rotor more convenient and changing model faster.
- AI balancing program - Two stations operate at the same time by using advanced DSP technology to exclude interference from milling station.
- Calibration by standard tool - International traceability and quality guarantee.
- Convenient machine verification - Verify machines at any time with various specifications of standard tools.
- Radar Map - Graphical display make operators read the result easily.
- Support add/remove balancing - Switch the balancing method according to the demand of rotors.
- Servo control system - The precision of CNC can reach 5 um because of the latest technology of servo motor and high-resolution encoder.
- Energy-saving design - Servo control gains higher energy efficiency by improving PWM control.
- Driven through the smart software plays effectiveness of a direct-drive spindle, such as high precision, high stability, high stiffness and high efficiency.
- Direct-drive spindle has higher efficiency than belt-drive spindle and there is no worries about belt maintenance.
- Balancing with components - Avoid positions that cannot be corrected to make sure effectiveness of milling each time.
- Surface Milling - Find the best milling area and depth automatically according to the radius and the shape of rotor.
- Balancing model established - Dramatically improve speed and precision of milling by the math model before balancing.
- Balancing with components can reserve magnetic circuit, balancing grades and smooth appearance.
- The 4-axis CNC can be applied to various rotors with different software settings.
- The CNC corrects unbalance with detecting the rotor edge and automatically compensate the balancing values.
- The balancing software conforms with ISO 1940 and determines results as OK/NG automatically according to the standard.
- The built-in ISO 1940 calculator computes the tolerance with rotor properties anytime.
- E-tracing - Upload production data to gain high efficiency by big data analysis.
- Barcode – Product management with barcode tracing gets the best quality control.
- CNC complete the correction in the shortest time by finding the best correction path.
- CNC automatically compute the best drilling position and depth with strict mathematical analysis.
- Automatically recycling scrap with high efficiency 1000 L capacity dust collection device makes cleaning and maintenance more conveniently.
- By balancing software automatically controlling the dust collection device, the higher energy efficiency is reached.
- Exclusive control system with earmarked tool make stable quality and aesthetic milling appearance.
- Software manages the service life of side milling cutter and hint the warning timely to make sure the yield of rotors.
- Easy Operation, Get Started Quickly
- Results Display with Single, Dual and Static Plane
- Flexibly Apply for Adding and Removing Mass Balancing
- Determine OK/NG Automatically
- Graphical Radar Map
- Set Up Tolerance with ISO 1940
- Excel Format Statistics and Report
- Real-time Monitor the Interference from Environment
- Statistics visualize the production information and digitize the management.
- Record and organize measuring data automatically make it as efficient information to benefit the quality control.
| BT-4300 Specifications | |
| Range of Rotor Diameter | 30mm – 200mm |
| Range of Rotor Height | 20mm – 100mm |
| Maximum Milling depth | 10mm |
| Maximum Milling Angle | 60 degree |
| Milling Spindle Type | direct-drive spindle |
| Speed of Milling Spindle | 800 - 2500 RPM |
| Feeding speed | < 10.0 mm / second |
| Positioning speed | < 50.0 mm / second |
| Cutter Diameter | 50 - 105.0 mm |
| Cutter Thickness | 1.0mm - 10.0 mm |
| Angle accuracy | < +/- 1.0 degree |
| URR | > 95% |
| Umar | < 0.1um |
| Accuracy | ISO1940 G1.0 |
| Mechanical size (L x W x H) | 200cm x 234cm x 120cm |
| CNC | 4 axis Servo Controller |
Note : the value depends on real application.
※Changes of appearance and specifications are subject to change without notice.
※Changes of appearance and specifications are subject to change without notice.